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Robotic Cell 5 - Galvanising Plant

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Robotic Cell 5 - Galvanising Plant

 

Xirasol has invested in a Galvanising Plant to cover the smaller components that they manufacture. The Components are moved robotically with an ABB robot from tanks to tank. The smaller components cost more per kg to galvanise when sent to external companies.

GR2-90-6 Zinc Furnace with 3 tanks

Technical specification of zinc pot and other tanks 

Square crucible hot dip galvanizing furnace 

Brief introduction: the latest technology energy-saving and environment-friendly hot dip galvanizing furnace developed by our company uses microcomputer program to control the temperature automatically with high precision, high degree of automation, no need of manual management, which improves the production efficiency of hot dip galvanizing furnace, improves the adhesion of zinc, reduces the amount of zinc used in the layer, and makes the zinc more firm. model: GR2-90-6 

power: 90KW(0-90kw microcomputer output can be set arbitrarily) Internal dimension of crucible: L700×W700×H1250mm 

Rated voltage: maximum temperature: 

temperature cabinet, and the set hot-dip galvanizing process curve is automatically completed, and the process automation of hot dip galvanizing is realized, which ensures the precision and quality of the hot-dip galvanizing process, and makes the ideal hot dip galvanizing process curve achieve high precision execution in practical application. The microcomputer program automatic temperature control cabinet is equipped with power module output, which can automatically or manually control and adjust the power size. 0-100% stepless output. The user can set the heating rate of each section (i.e. the heating degree per hour) according to the needs of hot dip galvanizing process, and the temperature preservation temperature of each section (i.e. start to keep the heat preservation when the temperature is required), Eight process curves can be set for each period of heat preservation time (i.e. how long it will be held when the required temperature is reached). It has many alarm protection functions, such as over temperature alarm, break even alarm, process completion alarm, etc. 

Component of zinc pot: furnace body, furnace lining, heating element, automatic temperature control cabinet, etc. 

1. Furnace body: the rectangular shell structure of the furnace body is mainly made of section steel combination and close welding. The upper part of the furnace body is made of steel plate, and the bolts are fixed with the furnace body. 

3phase 380V 50HZ (can customized according to your side) 650°C 

500-650°C

Temperature control mode: the microcomputer program is used to automatically control the working temperature: 

2. Lining: light refractory brick lining, ceramic fiber insulation, gap filled with insulation powder. 

3. Heating element: high temperature alloy 0cr25al5 resistance wire is wound into a spiral shape and distributed all around the furnace. 

Crucible: made of 50 mm steel plate by close welding. 

Pickling/Washing/Flux tank 

Model: ZC-12-2 12KW 

Rated voltage: 3 phase L1500×W1000×H500mm 380V 50HZ 

maximum temperature: 200°C 130°C 

working temperature: 

temperature control:Xtma-2001 digital display meter automatic temperature control hanging cabinet。 

Component: made of 304 stainless steel, and the channel steel around is used as reinforcing frame. 

Stainless steel tubular heating element is installed in the tank. 

 

Techni Robotic Cell ABB IRB 2400 6 axis 

Type: IRB 2400

Serial No: 24-27714 

D.O.M: 2004

6 Axis

3 Phase

Serial No: 0408181

4200 x 4500 x 3400 H

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1300 998 771

©2020 by Xirasol Pty Ltd.

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